Chemicals like sodium hydroxide and hydrofluoric acid are used as essential applications in chemical industries and are highly reactive. They can destroy or damage materials like wood, metal, or any living tissue. When you deal with such hazardous substances, a better option is to use less harmful alternatives and when there is no such case possible, you must take precautions to handle these chemicals as safely as possible.
Industries use corrosive substances predominantly for several purposes like metal cleaning or diluting the samples. Acids and other caustic liquids are essentially used and are stored in large containers like glass or stainless steel. These substances when produced or used in large quantities are also transported in tankers and steel containers. Though corrosive liquids are harmful to remain under manual supervision, it is a mandatory aspect to use technologies like IoT to keep a regular level check on them.
IoT is a disruptive technology that enables automated level measurement of all such harmful liquids. Moreover, IoT in the chemical industry is estimated to be valued at USD 77.9 billion by the year 2024. It registers an exponential rise at a CAGR of 9.7% between the years 2019 and 2024. The IoT market is driven by the increasing acceptance of industrial robots, growing demands of smart and automated solutions, and laying a great emphasis on regulatory compliances.
Essential Features of The IoT-powered Solution
An IoT powered solution, comprising advanced methods and smarter ways of measuring the liquid levels provides real-time information and saves the data for improved results. The saved historical data is then analyzed further for better decisions. Apart from excellent data storage, the system comprises of advanced cloud technology for easy access of data from anywhere.
An IoT powered Level Monitoring Solution comprises of these essential features
Single gateway connectivity ingests data from up to 200 sensors
The wireless feature offers contactless level measurement
Supports remote operability from far off locations
Automated and accurate level measurements
Uses advanced analytics for better results
Effective data management
The system consists of potential and advanced features to maintain the inventory levels of corrosive liquids. Also, it uses durable and sturdy hardware which is installed distantly without any contact with the fluidâ€™s surface. It helps keep the sensor device safe from any damage that might occur when in contact with the corrosive liquidâ€™s surface.
Its Contribution to the Industry: Applications
The demand for IoT in the chemical industry is growing rapidly due to the increasing need for optimized production and addressing the risks associated with industrial activities. Traditional methods of calculating the levels of acids and other liquid chemicals involve higher chances of risks and damage. The use of sensor-enabled level monitoring solution is the most effective solution to be used for accurate level measurement of such liquids. It is contactless, automated, and provides end-to-end services with improved plant functionality.
The solution can be used in all those industrial areas where corrosive liquids are stored. It is also effective during the transportation of these liquids as it helps manage the stock levels more efficiently.
The IoT-powered solution contains durable hardware that uses RADAR sensing capabilities to measure real-time level data. You can plug and play the level monitoring solution to keep track of the levels of acids in both stationary and moving tanks.
It is an easy-to-install system with multiple applications as discussed below.
1. In a moving tanker
It is quite challenging to transport chemical liquids through a moving tanker. Any leakage in the storage could cause hazardous effects and also result in huge economic losses. Thus, implementing this solution would provide automated level measurement, which helps identify the leakage areas as soon as the liquid starts spilling. It generates instant alerts whenever there is a decrease in the level of fluid. This allows the managers to take immediate actions against the incoming disaster and prevent panic.
2. In a stationary container
Industries have huge containers that store large amounts of corrosive liquids. However, it is dangerous to manually supervise these containers. Also, traditional ways of calculating the fluid levels prove to be dangerous and risky. Such conditions make way for the usage of smart level monitoring system within the industrial premises. An automated level measurement solution offers improved business excellence by providing accurate measurement of the liquid levels. It also supports other comprehensive solutions, which are used to optimize overall industrial operations and achieve greater profits.
The IoTized level monitoring solution for corrosive and toxic liquids offers effective applications to boost industrial operations and increase business growth. Also, the system is automated and works through contactless sensor devices, which makes it safe to take the level readings. The distantly installed sensors capture real-time information of the liquid levels and display the same on the interconnected dashboard. These sensors work on different technologies like RADAR and ultrasonic that transmit high-frequency sound pulses for accurate level measurement. This allows the authorities to have good control over the inventory stocks and predict future requirements.
Using technology to perform level measurements for corrosive liquids is one of the best options for safe and lasting operability. The industries are now transforming their methods to smarter ones with the use of the Internet of Things. The enabling IoT technology would lead the market in terms of value and productivity in the coming years. It indicates the essentiality of IoT in the industries for safer level measurement of the corrosive liquids. Thus, we can say that in the coming years the Internet of Things will overpower the traditional ways of conducting industrial operations and lead its way in producing better results.