One Point Machine Monitoring Solutions for Equipment of Different Types and Sizes

  • end-to-end-level-monitoring

    Custom Branded Solution

    Fully modular and flexible solution with white-labeling and personalization features.

  • real-time-inventory-level-monitoring

    Quick Time to Market

    Ready to be deployed solution with the first iteration within 5 to 10 business days.

  • remote-valve-level-monitoring

    Advanced Analytics

    Turnkey IoT solution fitted with advanced analytics to extract useful insights from collected data.

  • ultrasonic-sensor-level-monitoring

    Single Shop Solution

    Completely packed comprehensive IoT solution with gateways, networks, devices, and software capabilities.

What is a Machine Monitoring System?

A machine monitoring system allows a company to identify key performing indicators of its assets and optimize them to boost overall equipment effectiveness. By using the competencies of Internet of Things, we at Biz4Intellia create state of the art remote machine monitoring systems that are pre-configured for different industrial verticals. The systems can be installed for any industrial setup and empower facilities to improve their conventional operations.

Application of Machine Monitoring Solutions

machine-availability-monitoring

Machine Availability Monitoring

Use machine downtime monitoring systems to detect the time during which your machines were not running. Identify causes that resulted in equipment downtime and make smart decisions to manage their availability. These IoT driven manufacturing monitoring systems further help in determining the cause of machine shutdown and hence enable you to eliminate them and subsequent breakdowns.

production-monitoring-system

Production Monitoring System

Monitor where your product goes on conveyors and assembly lines. The data affiliated with the production cycle can be monitored on dashboards along with the work in progress throughout the value stream. Hence, production quotas can be effectively met and lean-management processes can be used to ensure that the products reach correct stations on time.

condition-monitoring

Condition Monitoring

Machine health monitoring systems can be used to monitor the condition of the equipment and determine its health and performance. Machine performance monitoring can be used to track parameters like temperature, pressure, vibration, and noise; and these variables can be processed to estimate if the equipment is working correctly or not. Hence, predictive maintenance procedures can be used to maintain the condition and quality of the assets.

resource-monitoring

Resource Monitoring

IoT based smart factory solutions can also be used for proper resource utilization. Consumption of resources like fuel, electricity, lubricant, coolant, etc. can be tracked through the machine monitoring system. Information pertaining to their consumption can be gathered and analyzed to reduce their utilization, maintain proper stocks, and decrease wastage.

cnc-machine-monitoring-system

CNC Machine Monitoring System

Machines operating on computerized numerical controls (CNC) are programmed via codes to perform machining operations with utmost precision. By using smart manufacturing systems, you can study tool path, tool lifecycle, feed rate, cutting speed, and other variables while optimizing your programs to increase the accuracy of your machining operations and achieve higher throughput.

Problems Associated with Legacy Monitoring Systems

SCADA and PLC-based equipment monitoring systems collect essential data about the performance and condition of machines and process them locally to further develop useful insights. However, these systems only operate locally and lack the flexibility to support a big industrial setup. With the help of IoT based asset monitoring systems, companies can now manage their day to day operations from far-off locations.

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Benefits of Remote Equipment Monitoring Systems

benefits-of-remote-equipment-monitoring-systems
  • Automatic measurements
  • Live alerts and notifications
  • Predictive maintenance
  • Boosted OEE
  • Improved facility efficiency
  • Optimized inventory management
  • Proper resource utilization
  • Reduced manual reading procedures
  • Simplified report making and visualization
  • Data-driven shop floor culture
  • Increased ROI and production rate
  • Supply chain optimization

Features of Biz4Intellia’s Industrial Machine Monitoring Solutions

  • Efficiency Analysis

    Identify the root cause that drops the efficiency of your manufacturing unit. Monitor key performance indicators and see what lowers the effectiveness of your operational technologies or reduce the overall throughput. Analyze captured sensory data and make sure that your facility operates with the required efficiency.

  • Real-Time Alerts System

    Set tolerance and threshold limits to gain notifications or alerts about a value crossing the pre-set range. Garner the benefits of equipment health monitoring system and take preemptive measures to repair machines performing out of the pre-determined limits.

  • Aesthetic Dashboards

    Easy to use and integrate IoT solutions powered by personalization and customization features. Inclusion of cards, panels, and dashboards for quick managing of data and subsequently the functioning of all the machines and the entire unit.

  • Multiple User Login

    Allot who all will have access to the entire data stream from all the end nodes and who will manage particular data sets gathered from a few machines. Allocate the monitoring of particular assets and choose which information goes to which user based on their expertise and the department they handle.

  • Predictive Analytics

    Get rid of traditional scheduled maintenance and monthly inspection planning, and leverage the power of breakthrough predictive maintenance and repairs. Use capabilities of equipment condition monitoring system and predictive analytics to overhaul your machines before probable breakdowns and prevent unwanted downtimes.

  • Multiple Protocol and Hardware Supported

    As the best smart factory solution provider, we at Biz4Intellia have created end to end IoT solution compatible with all the communication protocols and devices. This allows us to provide one-size-fits-all monitoring services to varying business needs for both light and heavy machines.

  • Data Representation in Charts

    Data collected from heavy equipment monitoring systems can be visualized in the form of charts and graphs. This visualization feature enables easy and quick access to historical data and boosts the decision-making processes of a company.

  • Automation

    Industrial Internet of Things services allows facilities to create an interconnected environment that facilitates data sharing among different pieces of equipment. Companies can leverage this inter-connection and establish automated processes.

  • Supported on Every Apparatus

    Let it be light or heavy equipment, stationary or movable assets, or hydraulic or computerized machines, Biz4Intellia’s IIoT solutions can be easily integrated with all of them. The solution is supported by high-end sensors and devices that empower it to be installed with any industrial apparatus.

Hardware Used

Intellia Industrial Wireless Three Phase Current Meters
Product Details Description
Product Name Intellia Industrial Wireless Three Phase Current Meters INT-C-02
Measuring Parameters Measures the RMS current of an alternating current (AC) system using 3 current transformers.
Absolute Max CT Current 200 Amps RMS (Arms)
Maximum Accurate CT Current 150 Arms
Frequency Measurement Range 50–100 Hz
Accuracy +/- 2% @ 2 to 150 Arms, +/- 0.4 Arms @ < 15 Arms
Dimension 2.0–3.8 VDC (3.0–3.8 VDC using power supply) *

intellia-industrial-wireless-three-phase-current-meters-500amp-int-c-03
Product Details Description
Product Name Intellia Industrial Wireless Three Phase Current Meters 500AMP INT-C-03
Measuring Parameters Measures the RMS current of an alternating current (AC) system using 3 current transformers up to 500 Amps
Frequency Measurement Range 50 - 100 Hz
Accuracy +/- 2% @ 2 to 500, +/- 0.4 A rms @ < 15 A rms
Battery Type Hz Replaceable 3.6V, 1800mAH (single AA sized)
Weight 28.7 oz
Communication Protocols to Gateway LoRaWAN

Intellia Wireless Accelerometer - Advance Vibration Meter
Product Details Description
Product Name Intellia Wireless Accelerometer - Advance Vibration Meter INT-AT-01
Measuring Parameters Vibration, Frequency, Temperature
Vibration Intensity Threshold Resolution 0.001 mm/s^2, 0.01 mm/s, .01 mm
Frequency Measurement Resolution 0.1 Hz
Thermistor Operating Range -40°C to +125°C ( -40°F to +257°F ) / 0.1 C (0.1 F)
Weight Weight 3.7 ounces
Communication Protocols to Gateway LoRaWAN

Frequently Asked Questions

A gateway collect data from sensors embedded on machines within a range of 1200 feet and transmit it to a cloud. Our web portal and application can be used to access this data from the cloud from any remote location.
We provide initial training to help you understand the functioning of our solution. Additionally, you also receive a user manual describing every aspect of the solution that you can use to clarify your confusion. On top of it, we provide 24*7 customer support to assist you in case you face any problems.
We provide a Proof of Concept for our solution, where you’ll just have to pay for the hardware kit that costs around 1000 USD. You can confirm if the solution is suitable for your application before rolling it out for a larger scale.
No need to worry if you already have a SCADA system integrated in your facility. Our IoT solution can be easily installed with an existing SCADA or PLC system that will provide the same accuracy and features as that of a new IoT solution.
You receive a personal ID/Password and can use it to log into your accounts from any device or smartphone.
Our solution can be implemented within 2 to 4 weeks.