Fully modular and flexible solution with white-labeling and personalization features.
Ready to be deployed solution with the first iteration within 5 to 10 business days.
Turnkey IoT solution fitted with advanced analytics to extract useful insights from collected data.
Completely packed comprehensive IoT solution with gateways, networks, devices, and software capabilities.
A machine monitoring system allows a company to identify key performing indicators of its assets and optimize them to boost overall equipment effectiveness. By using the competencies of Internet of Things, we at Biz4Intellia create state of the art remote machine monitoring systems that are pre-configured for different industrial verticals. The systems can be installed for any industrial setup and empower facilities to improve their conventional operations.
Use machine downtime monitoring systems to detect the time during which your machines were not running. Identify causes that resulted in equipment downtime and make smart decisions to manage their availability. These IoT driven manufacturing monitoring systems further help in determining the cause of machine shutdown and hence enable you to eliminate them and subsequent breakdowns.
Monitor where your product goes on conveyors and assembly lines. The data affiliated with the production cycle can be monitored on dashboards along with the work in progress throughout the value stream. Hence, production quotas can be effectively met and lean-management processes can be used to ensure that the products reach correct stations on time.
Machine health monitoring systems can be used to monitor the condition of the equipment and determine its health and performance. Machine performance monitoring can be used to track parameters like temperature, pressure, vibration, and noise; and these variables can be processed to estimate if the equipment is working correctly or not. Hence, predictive maintenance procedures can be used to maintain the condition and quality of the assets.
IoT based smart factory solutions can also be used for proper resource utilization. Consumption of resources like fuel, electricity, lubricant, coolant, etc. can be tracked through the machine monitoring system. Information pertaining to their consumption can be gathered and analyzed to reduce their utilization, maintain proper stocks, and decrease wastage.
Machines operating on computerized numerical controls (CNC) are programmed via codes to perform machining operations with utmost precision. By using smart manufacturing systems, you can study tool path, tool lifecycle, feed rate, cutting speed, and other variables while optimizing your programs to increase the accuracy of your machining operations and achieve higher throughput.
SCADA and PLC-based equipment monitoring systems collect essential data about the performance and condition of machines and process them locally to further develop useful insights. However, these systems only operate locally and lack the flexibility to support a big industrial setup. With the help of IoT based asset monitoring systems, companies can now manage their day to day operations from far-off locations.
Identify the root cause that drops the efficiency of your manufacturing unit. Monitor key performance indicators and see what lowers the effectiveness of your operational technologies or reduce the overall throughput. Analyze captured sensory data and make sure that your facility operates with the required efficiency.
Set tolerance and threshold limits to gain notifications or alerts about a value crossing the pre-set range. Garner the benefits of equipment health monitoring system and take preemptive measures to repair machines performing out of the pre-determined limits.
Easy to use and integrate IoT solutions powered by personalization and customization features. Inclusion of cards, panels, and dashboards for quick managing of data and subsequently the functioning of all the machines and the entire unit.
Allot who all will have access to the entire data stream from all the end nodes and who will manage particular data sets gathered from a few machines. Allocate the monitoring of particular assets and choose which information goes to which user based on their expertise and the department they handle.
Get rid of traditional scheduled maintenance and monthly inspection planning, and leverage the power of breakthrough predictive maintenance and repairs. Use capabilities of equipment condition monitoring system and predictive analytics to overhaul your machines before probable breakdowns and prevent unwanted downtimes.
As the best smart factory solution provider, we at Biz4Intellia have created end to end IoT solution compatible with all the communication protocols and devices. This allows us to provide one-size-fits-all monitoring services to varying business needs for both light and heavy machines.
Data collected from heavy equipment monitoring systems can be visualized in the form of charts and graphs. This visualization feature enables easy and quick access to historical data and boosts the decision-making processes of a company.
Industrial Internet of Things services allows facilities to create an interconnected environment that facilitates data sharing among different pieces of equipment. Companies can leverage this inter-connection and establish automated processes.
Let it be light or heavy equipment, stationary or movable assets, or hydraulic or computerized machines, Biz4Intelliaâ€™s IIoT solutions can be easily integrated with all of them. The solution is supported by high-end sensors and devices that empower it to be installed with any industrial apparatus.
|Product Name||Intellia Industrial Wireless Three Phase Current Meters INT-C-02|
|Measuring Parameters||Measures the RMS current of an alternating current (AC) system using 3 current transformers.|
|Absolute Max CT Current||200 Amps RMS (Arms)|
|Maximum Accurate CT Current||150 Arms|
|Frequency Measurement Range||50â€“100 Hz|
|Accuracy||+/- 2% @ 2 to 150 Arms, +/- 0.4 Arms @ < 15 Arms|
|Dimension||2.0â€“3.8 VDC (3.0â€“3.8 VDC using power supply) *|
|Product Name||Intellia Industrial Wireless Three Phase Current Meters 500AMP INT-C-03|
|Measuring Parameters||Measures the RMS current of an alternating current (AC) system using 3 current transformers up to 500 Amps|
|Frequency Measurement Range||50 - 100 Hz|
|Accuracy||+/- 2% @ 2 to 500, +/- 0.4 A rms @ < 15 A rms|
|Battery Type||Hz Replaceable 3.6V, 1800mAH (single AA sized)|
|Communication Protocols to Gateway||LoRaWAN|
|Product Name||Intellia Wireless Accelerometer - Advance Vibration Meter INT-AT-01|
|Measuring Parameters||Vibration, Frequency, Temperature|
|Vibration Intensity Threshold Resolution||0.001 mm/s^2, 0.01 mm/s, .01 mm|
|Frequency Measurement Resolution||0.1 Hz|
|Thermistor Operating Range||-40Â°C to +125Â°C ( -40Â°F to +257Â°F ) / 0.1 C (0.1 F)|
|Weight||Weight 3.7 ounces|
|Communication Protocols to Gateway||LoRaWAN|